Patent-ka cusub ee Ever Ray wuxuu xalliyaa dhibaatada daaweynta dusha sare ee PVC, resin dabacsan oo UV-na wuxuu cusboonaysiiyaa deegaanka warshadaha.
Dhulka ballaaran ee warshadaha balaastikada, polyvinyl chloride (PVC) waxay ku jirtaa boos muhiim ah faa'iidada kharashka iyo balaastikada. Si kastaba ha ahaatee, tiknoolajiyada daaweynta dusha sare ee PVC-ga dhaqameed waxay muddo dheer la kulantay caqabado laba geesood ah oo ku saabsan ilaalinta deegaanka iyo waxqabadka - socdaalka balaastikada ayaa sababa in PVC-ga jilicsan uu gaboobo oo uu noqdo mid jajaban, dahaarka ku salaysan dareeraha ayaa wasakheeya deegaanka, dusha sare ee adag ee PVC-ga adagna way adag tahay in la gaaro dahaadh dhejis sare leh. Dhibcaha xanuunka waxaa xallinaya tignoolajiyad cusub.
Shirkadda Ever Ray Environmental Material Co., Ltd. waxay xal horumar leh u keentay warshadaha PVC iyadoo la adeegsanayo shatigeedii ugu dambeeyay ee "Habka loogu talagalay isku-darka resin vinyl dabacsan oo UV-la daaweyn karo oo loo adeegsado microreactor" (CN 119264378 A). Tiknoolajiyaddani waxay isticmaashaa qalab microreactor ah si ay si sax ah u xakamayso falcelinta xooggan ee exothermic, waxayna soo saartaa resin vinyl dabacsan oo UV-la daaweyn karo oo aan midab lahayn, oo aad u deggan waqti aad u gaaban gudaheed, taas oo si aasaasi ah u xallisa dhibaatada gelation-ka ee ay keento heerkulka oo ka soo daatay hababka dhaqameed.
1. Hal-abuurka tignoolajiyada: isku-darka saxda ah oo ay wado microreactor
Aasaaska tiknoolajiyada shatiga leh ee Ever Ray wuxuu ku jiraa dib-u-dhiska waddada isku-darka resin-ka:
Kacaanka xakamaynta heerkulka:
Isku-darka resin-ka dhaqameed, falgalka furitaanka giraanta ee dibasic acid iyo epoxy resin wuxuu sii daayaa kuleyl badan, kaas oo aad u fudud in uu keeno kulayl maxalli ah (>200℃), taasoo keenta isku-xidhka iyo isku-xidhka badeecada. Naqshadaynta microchannel-ka heerka millimeter-ka ee microreactor-ka waxay awood u siinaysaa fal-celiyeyaasha inay gaaraan isku-darka hufan iyo wareejinta kulaylka milise ilbiriqsi gudahood, waxayna xakameysaa isbeddelka heerkulka ee nidaamka gudaha ±1℃, taasoo si buuxda u baabi'inaysa ifafaalaha gelation-ka.
Horumarka waxqabadka:
Resin vinyl ah oo dabacsan oo UV ah oo cusub ayaa leh labadaba daxal hoose (oo ku habboon buufinta) iyo dabacsanaan sare (dheeraansho marka la kala tago> 200%), gaar ahaan si weyn ayaa loo hagaajiyay iswaafajinta PVC-ga jilicsan. Tijaabooyinku waxay muujinayaan in dahaarkiisu uusan lahayn dildilaacyo ka dib kumanaan qaloocsan heerkulka -20℃ ilaa 80℃, taas oo si aasaasi ah u xallisa dhibaatada dahaarka oo ay keento socdaalka balaastikada.
Horumarkan wuxuu ku tiirsan yahay ururinta qoto dheer ee cilmi-baarista iyo horumarinta ee Ever Ray. Shirkaddu waxay leedahay laba shaybaar oo loogu talagalay isku-darka resin-ka UV iyo codsiga dahaarka, waxayna si wada jir ah u dhistay saldhig cilmi-baaris warshadeed-jaamacadeed oo ay la leedahay Jaamacadda Wuyi iyo Kulliyadda Xirfadaha iyo Farsamada ee Jiangmen. Kooxda farsamada waxay leedahay in ka badan 20 sano oo waayo-aragnimo warshadeed ah. Xooggan cilmi-baarista iyo horumarinta waxaa sidoo kale ka muuqda 28-ka shati ee ay leedahay iyo nidaamka wax-soo-saarka kormeerka kombiyuutarka ee DCS oo dhammaystiran.
2. Xaaladaha adeegsiga: awood-siin dhammaystiran laga bilaabo dabaqa ilaa 3C
Resin-ka UV-ga ee Ever Ray wuxuu galay labada qaybood ee ugu muhiimsan PVC, isagoo kor u qaadaya casriyeynta ilaalinta deegaanka:
Xaaladda jilicsan ee PVC
Kacaanka dabaqa laastikada ah:
Iyadoo laga jawaabayo dhibaatada xoqidda fudud ee dusha sare ee maqaarka dabaqa PVC iyo "cagaha dhegdheg leh" oo ay sababto daadinta balaastikada, Ever Ray waxay samaysay resin polyurethane acrylate ah oo sameeya qaab-dhismeed shabakad oo isku xiran oo micro-cross-linked iyada oo loo marayo daaweynta UV, kaas oo ka hortagaya balaastikada inuu sabeeyo iyadoo ilaalinaysa dabacsanaanta dabaqa. Ka dib markii la tijaabiyay, iska caabbinta xirashada dabaqa la daweeyay ayaa korodhay 5 jeer, waxayna ka gudubtay shahaadada aan sunta ahayn ee EU EN 14372.
Gogosha fiilada deegaanka u fiican:
Fiilooyinka PVC-ga ee dhaqameed waxay ku tiirsan yihiin plasticizers phthalate, kuwaas oo halis u ah sunta taranka. Nidaamka Ever Ray epoxy acrylate wuxuu beddelaa dahaarka ku salaysan dareeraha wuxuuna sameeyaa lakab difaac oo cufan oo leh qiiqa eber V ka dib marka la bogsado. Waxaa loo adeegsaday wax soo saarka fiilooyinka xogta ee shirkadaha sida Hitachi iyo Foxconn.
Muuqaal adag oo PVC ah
Dahaarka waxtarka leh ee agabka qaab gaar ah leh:
Astaamaha albaabada iyo daaqadaha waa inay tixgeliyaan iska caabbinta cimilada iyo saameynta qurxinta labadaba. Resin-ka acrylate-ka ee kooxda wax laga beddelay ee ay samaysay Ever Ray waxaa lagu daaweyn karaa 3 ilbiriqsi gudahood, iyadoo dhegdheggu uu gaarayo heerka caadiga ah ee ISO 2409 0 iyo waqtiga iska caabbinta buufinta milixda uu dhaafayo 2000 saacadood, taasoo ka caawinaysa Conch Profiles inay gaaraan 40% koror ku yimid xawaaraha khadka wax soo saarka.
Guryaha elektaroonigga ah ee 3C:
Qaybaha la isku duro sida kiisaska taleefanka gacanta iyo router-ka, resin-ka gaarka ah ee polyester acrylate wuxuu ku gaaraa saameyn qaab-dhismeed bir ah iyada oo loo marayo habka korantada faakiyuumka, iyadoo leh adkaansho ka badan 3H iyo iska caabbinta tirtiridda khamriga oo ka badan 500 jeer, taasoo noqonaysa agab shahaado haysta oo silsiladda sahayda Huawei ah.
3. Isku xirka warshadaha: laga bilaabo shaybaarka ilaa bandhigga caalamiga ah
Guulaha hal-abuurka leh ee Ever Ray ayaa si degdeg ah u galaya silsiladda warshadaha:
Ballaarinta Awoodda:
Shirkaddu waxay dhisaysaa warshad cusub oo cabbirkeedu yahay 40,000 mitir oo laba jibbaaran waxayna soo bandhigaysaa nidaam DCS ah oo la qabsan kara kulaylka si loo hubiyo in xasilloonida dufcadaha alaabtu ay gaarto 99.8%.
Awoodsiinta Warshadaha:
Iyada oo ah soo-bandhige joogto ah oo ka tirsan Bandhigga Dahaadhka Caalamiga ah ee Shiinaha (booth E3.D31), Ever Ray wuxuu soo bandhigay resins-ka jilicsan ee loo sameeyay sagxadaha PVC intii lagu jiray bandhigga 2021, taasoo soo jiidatay shirkado badan oo liis gareysan si ay u gaaraan soo iibsi istaraatiiji ah.
Wax soo saarka cagaaran:
Iyada oo loo marayo nidaamka shahaadada ISO 14000, resin-keeda UV wuxuu yareyn karaa isticmaalka dareerayaasha dabiiciga ah ee habka dahaarka PVC 80%, hal khad wax soo saarna wuxuu yareyn karaa qiiqa VOC in ka badan 50 tan sannadkii.
4. Mustaqbalka mustaqbalka: Agab cusub ayaa horseeda wax soo saar waara
Maadaama xeerarka deegaanka ee caalamiga ah ay sii adkaanayaan (sida xayiraadaha balaastikada EU REACH), casriyeynta warshadaha PVC-ga ayaa soo dhow. Ever Ray wuxuu dejiyay saddex tilmaamood oo waaweyn:
Cilmi-baarista iyo horumarinta resins-ka ku salaysan bayoolojiga:
Ku beddelashada monomers-ka ku salaysan batroolka aashitada itaconic si loo yareeyo raadadka kaarboon ee resins-ka
Qalabka daabacaadda 3D:
Horumarinta resins-ka sawir-qaadista ee la jaanqaadaya PVC-ga si loo ballaariyo xaaladaha wax-soo-saarka ee la habeeyey
Dahaarka jawaabta caqliga leh:
Resinnada Heerkulka/Electrochromic-ga ee loogu talagalay astaamaha dhismaha ee caqliga badan
Laga soo bilaabo falgalayaasha yaryar ee shaybaarrada ilaa khadadka dahaarka ee warshadaha caalamiga ah, sheekada Ever Ray waxay xaqiijinaysaa run warshadeed: dhibaatooyinka ugu adag ee walxaha badanaa waxay dhaliyaan hal-abuurka ugu khalkhalka badan. Marka iftiinka buluugga ah ee qabow ee resin-ka UV uu ka gudbo dusha sare ee PVC, waxay iftiiminaysaa ma aha oo kaliya waddada dib-u-warshadaynta ee balaastikada, laakiin sidoo kale waxay iftiiminaysaa waddada isbeddelka ee wax-soo-saarka caqliga leh ee Shiinaha ee qiimaha sare leh.
Badeecadaha resin-ka UV ee Ever Ray hadda waxay daboolayaan afar taxane oo waaweyn (polyurethane/epoxy/polyester/acrylates gaar ah), iyagoo taageeraya baakado gaar ah oo 20-200 kg ah. Si aad wax badan uga barato xuduudaha farsamada iyo kiisaska codsiga, fadlan booqo bogga rasmiga ah ee shirkadda ama wac khadka taleefanka farsamada 0750-3389775.
